Diagnostics of your Machinery
A good condition monitoring system can provide early detection of equipment degradation to prevent consequential damages. With myCMS, you can shift your maintenance from preventive to predictive.
WHY CONDITION MONITORING SYSTEM?
What to expect when installing the Condition Monitoring (CMS) system:
Reduce maintenance costs
Prolong machinery life
Save labor cost
VIBRO-ANALYSIS TO THE RESCUE
myCMS uses the Vibro-analysis to detect system failures and degradation
Detection and prediction of equipment failures can be made by multiple methods such as sound analysis, temperature measurement, etc. The Vibro-analysis gives the earliest detection possible by monitoring subtle changes in the vibration signal.
WHAT CAN VIBRO-DIAGNOSTICS DETECT?
myCMS uses state-of-the-art scientific methods to detect various possible problems with your machinery. Multiple markers in parallel are used for the best possible detection.
Based on the detection markers, the following machine conditions can be evaluated*:
*Every mechanical system is different, and also operational condition in each location are different. The overall reliability of myCMS system should be evaluated by a customer case by case.
HOW IT WORKS?
myCMS device uses acceleration sensors to measure the vibration levels. The myCMS unit has two channels to connect up to 2 sensors. Using the signal analysis, the multiple descriptive markers are computed. So, for example, from the acceleration signal, the velocity and displacement are calculated using integration formulae.
When the condition of your machinery changes, myCMS system analyses the difference and shows you the possible root cause of the issue.
Get a real-time overview of all detection markers in one view.
myCMS unit monitors your technology 24/7, continuously computing detection markers. When any marker reaches the limit, the alarm is activated.
You can be automatically notified by email or SMS.
As finding a proper level for detection metrics (e.g. alarm limits) can be complicated, myCMS provides the auto-calibration routine.
The process is simple and straightforward:
- Let the machinery run for a couple of hours to collect data.
- The system will automatically compute optimal alarm levels for each metric.
Advanced bearings diagnostic
myCMS system provides advanced bearing diagnostics based on frequency spectra analysis. The process is fully automatic. The end user needs to provide the mechanical dimensions of the bearings. From this, the primary frequencies are calculated, and bearing can be diagnosed. For advanced bearings diagnostics, the RPM needs to be measured.
myCMS unit has sizeable internal storage for historical data. Depending on HW configuration, up to 1TB can be used. All the computed detection markers, alarms, and frequency spectra are logged into the internal database.
Even raw data of measured signals can be logged on the filesystem of the unit. Multiple data formats such as binary, CSV, or NumPy can be selected for simple further processing.
Long time trends
Long-time trend monitoring is perfect for watching the progress of your machinery condition. Every detection marker can be plotted and analyzed.
Using a comparative view, you can compare either:
- Compare the selected marker in specified time intervals (for example, during standard and nonstandard situations).
- Compare different markers among each other.
myCMS unit, due to its powerful hardware, allows for online frequency analysis. Live computation of power spectra can track any change in the frequency response of your machinery. An alarm can be triggered.
Power Spectra Comparative View
Track how the frequency response of your system changes in time by power spectra comparison.
- Export any logged data into MS Excel.
- Download raw signal data.
- Use REST API to get any data into your IT system.
Easily set up your unit from your web browser. The basic setup is easy. Just select sampling frequency and sensor sensitivity and you are ready to go. However, you can fine-tune any parameter in advanced settings.
|Storage||16 GB Flash, Optional SSD Drive up to 1TB|
|CPU||1.5 GHz quad-core processor|
|Memory||2 GB RAM|
|Size||112 x 60 x 104 mm (W x H x D)|
|Temperature range||-20 to +70 °C|
|Ecology||Highly recyclable, RoHS, Ultra-low power consumption|
|Type||LTE (FDD) B1/B2/B3/B5/B7/B8/B20 DC-HSPA+/HSPA+/HSPA/UMTS dual-band B1/B2/B5/B8 EDGE/ GPRS/ GSM quad-band 850/900/1800/1900 MHz|
|Certifications||CE, GCF, RoHS|
|Max sample rate||Up to 51.2 kS/s/ch|
|SNR||100 dB Typ.|
|THD||-93 dB Typ.|
|SFDR||120 dBFS Typ.|