MYCMS

Diagnostics of your Machinery

A good condition monitoring system can provide early detection of equipment degradation to prevent consequential damages. With myCMS, you can shift your maintenance from preventive to predictive.

WHY CONDITION MONITORING SYSTEM?

What to expect when installing the Condition Monitoring (CMS) system:

 

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Increase availability

Minimize downtimes

Reduce maintenance costs

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Prolong machinery life

Save labor cost

Improve quality

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VIBRO-ANALYSIS TO THE RESCUE

myCMS uses the Vibro-analysis to detect system failures and degradation

Detection and prediction of equipment failures can be made by multiple methods such as sound analysis, temperature measurement, etc. The Vibro-analysis gives the earliest detection possible by monitoring subtle changes in the vibration signal.

 

WHAT CAN VIBRO-DIAGNOSTICS DETECT?

myCMS uses state-of-the-art scientific methods to detect various possible problems with your machinery. Multiple markers in parallel are used for the best possible detection.

 

Based on the detection markers, the following machine conditions can be evaluated*:

 

 

Misalignment

Friction

Unbalance

Bearing

Tooth-faults

Belt

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Cavitation

Contamination

Impact

Looseness

Cracks

 

 

*Every mechanical system is different, and also operational condition in each location are different. The overall reliability of myCMS system should be evaluated by a customer case by case.

HOW IT WORKS?

myCMS device uses acceleration sensors to measure the vibration levels. The myCMS unit has two channels to connect up to 2 sensors. Using the signal analysis, the multiple descriptive markers are computed. So, for example, from the acceleration signal, the velocity and displacement are calculated using integration formulae.

 

MAIN FEATURES

Dashboard

When the condition of your machinery changes, myCMS system analyses the difference and shows you the possible root cause of the issue.

Online Monitoring

Get a real-time overview of all detection markers in one view.

Alarms

myCMS unit monitors your technology 24/7, continuously computing detection markers. When any marker reaches the limit, the alarm is activated. 

You can be automatically notified by email or SMS.

Automatic calibration

As finding a proper level for detection metrics (e.g. alarm limits) can be complicated, myCMS provides the auto-calibration routine.

The process is simple and straightforward:

  • Let the machinery run for a couple of hours to collect data.
  • The system will automatically compute optimal alarm levels for each metric.

Advanced bearings diagnostic

myCMS system provides advanced bearing diagnostics based on frequency spectra analysis. The process is fully automatic. The end user needs to provide the mechanical dimensions of the bearings. From this, the primary frequencies are calculated, and bearing can be diagnosed. For advanced bearings diagnostics, the RPM needs to be measured.

Data storage

myCMS unit has sizeable internal storage for historical data. Depending on HW configuration, up to 1TB can be used. All the computed detection markers, alarms, and frequency spectra are logged into the internal database.

Even raw data of measured signals can be logged on the filesystem of the unit. Multiple data formats such as binary, CSV, or NumPy can be selected for simple further processing.

Long time trends

Long-time trend monitoring is perfect for watching the progress of your machinery condition. Every detection marker can be plotted and analyzed.

Comparative view

Using a comparative view, you can compare either:

  • Compare the selected marker in specified time intervals (for example, during standard and nonstandard situations).
  • Compare different markers among each other.

Frequency Analysis

myCMS unit, due to its powerful hardware, allows for online frequency analysis. Live computation of power spectra can track any change in the frequency response of your machinery. An alarm can be triggered.

Power Spectra Comparative View

Track how the frequency response of your system changes in time by power spectra comparison.

Data Export

  • Export any logged data into MS Excel.
  • Download raw signal data.
  • Use REST API to get any data into your IT system.

Settings

Easily set up your unit from your web browser. The basic setup is easy. Just select sampling frequency and sensor sensitivity and you are ready to go. However, you can fine-tune any parameter in advanced settings.

TECHNICAL DETAILS

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Parameters
Storage 16 GB Flash, Optional SSD Drive up to 1TB
CPU 1.5 GHz quad-core processor
Memory 2 GB RAM
WiFi AP mode
SD Card Yes
Ethernet 10/100/1000 Mbit
HW Watchdog Integrated
Power 12-48 VDC
Size 112 x 60 x 104 mm (W x H x D)
Temperature range -20 to +70 °C
Certification CE, RoHS
Ecology Highly recyclable, RoHS, Ultra-low power consumption
LTE Module Optional
Type LTE (FDD) B1/B2/B3/B5/B7/B8/B20 DC-HSPA+/HSPA+/HSPA/UMTS dual-band B1/B2/B5/B8 EDGE/ GPRS/ GSM quad-band 850/900/1800/1900 MHz
Download Speed 100Mbps
Upload Speed 50Mbps
Certifications CE, GCF, RoHS
Sensor inputs
Type IEPE
Channels 2x IEPE
Resolution 24-bit
Max sample rate Up to 51.2 kS/s/ch
Sampling Simultaneous
SNR 100 dB Typ.
THD -93 dB Typ.
SFDR 120 dBFS Typ.

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DOWNLOADS

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Manuals
myCMS leaflet Download
myCMS leaflet (CZ) Download
myCMS quick guide Download
User Manual User Manual Online